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Capabilities


Capabilities

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Capabilities


Capabilities

Casting Capabilities:  1/2 ounce to 4000lb+ casting capabilities from aluminum and brass/bronze alloys.

Aluminum Alloys:  A356, 319, 713, 357,535,C355, 

Brass/Bronze Alloys:  857(Yellow Brass), 865(Silicone Bronze), 873(Everdur), 922(Navy Bronze), 997 (Tombasil)

Pattern Facilities: 

  • Fully Equipped Workshop for pattern work, repair and rework.
  • Free Pattern Storage
  • Computerized pattern storage facility with capacity of approximately 5,000 patterns and core boxes

Core Room Facilities

  • 1 - Palmer Continuous Sand Mixture (70# per minute)
  • 1 - Dependable 100 Shell Core Machine.
  • 1 - Dependable 400 SA Shell Core Machine.
  • 4 - Dependable 200 SA Shell Core Machines

Molding Capability

  • 4 - Osborn Model 212 Greensand Squeezers
  • 1 - Osborn Model 3161 Rotalift Greensand Squeezer (24 x 36 capacity)
  • 2 - Osborn Model 3191 Rotalift (30 x 50 capacity)
  • 1 - Osborn Model 3131 Rotalift Greensand Squeezer
  • 2 - Hall Tilt-Pour Permanent Molding Machines (36 x 36 capacity)
  • 1 - Dependable Twin Turbo Continuous Sand Mixer (350 # per min)
  • 1 - Computerized 9 Station Overhead Sand System with 40 ton Sand Silo and States Mullor.

Melting:  Graining refining and rotary degassing are used in our melting operations to achieve the highest level of metal quality.

  • 5 - Electric 1200# Resistance Furnaces
  • 3 - Electric 600# Resistance Furnaces
  • 3 - Baker 900# Gas Fire Furnaces
  • 1 - Inductotherm 250# Brass Induction Furnace

Cleaning Capabilities

  • 2-wheelabrators.
  • Shot/Grit/Sand Blast Cleaning
  • Belt Grinding
  • Bench Grinding

Machining

  • 7-6040 Fadal CNC Mill
  • 1-6040 Fadal CNC Mill with 4th axis
  • 2 Mori Seike CNC Lathe
  • Various manual machines

 

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Quality Certification


Quality Certification

Quality Certification


Quality Certification

  Our total quality systems at Alcast MFG includes:

  • ISO 9001:2008 Certificate
  • Documented Processes
  • Inspection Plans
  • Pressure and Leak testing
  • Heat treat certification
  • Non destructive testing certifications
  • ITAR Registered
  • Military, Federal, Aerospace and ASTM Specifications