What we provide

  • In our Sand/dry sand and permenant mold department, we specialize in aluminum & brass/bronze alloys as well as a variety of castings sizes: small, 1/4 ounce castings to large castings that weigh more than 8,000+ lbs.

    • 1/4 ounce to 8000 lbs + casting capabilities from aluminum & brass/bronze alloys

    • We specialize in extremely large castings more than 8000 lbs.

    In our investment casting department (lost wax), we are capable of casting wide range of alloys and size ranging from an ounce to 300LBS.

    • Carbon & low alloy steels

    • Cast tool steels

    • Precipitation hardening alloys

    • 300 & 400 series stainless steels

    • Nickle based alloys

    • Corrosion, heat and wear resistance iron alloys

    • Cobalt based alloys

    • Sopper based alloys (bronze & brass)

    • Aluminum alloys

    Aluminum Alloys:  206, A355, A356, F356, F357, 319, 713, 357, 535, C355 

    Brass/Bronze Alloys:  857 (Yellow Brass), 865 (Silicone Bronze), 873 (Everdur), 878 (Eco Brass), 922 (Navy Bronze), 997 (Tombasil)

  • Engineering:

    • Computational Fluid Dynamic (CFD) for checking oxide, metal flow, trapped air, and porosity

    Pattern Facilities: 

    • Bambu Lab P1S 3D printer for fast pattern creation

    • Fully equipped workshop for pattern work, repair and rework

    • Permanent mold manufacturing and repair

    • Free pattern storage

    • Computerized pattern storage facility with a capacity of approximately 5,000 patterns & core boxes

    • 1 - Palmer Continuous Sand Mixture (70# per minute)

    • 1 - Dependable 100 Shell Core Machine.

    • 1 - Dependable 400 SA Shell Core Machine.

    • 4 - Dependable 200 SA Shell Core Machines

    • 4 - Osborn Model 212 Greensand Squeezers

    • 1 - Osborn Model 3161 Rotalift Greensand Squeezer (24 x 36 capacity)

    • 2 - Osborn Model 3191 Rotalift (30 x 50 capacity)

    • 1 - Osborn Model 3131 Rotalift Greensand Squeezer

    • 2 - Hall Tilt-Pour Permanent Molding Machines (36 x 36 capacity)

    • 1 - Dependable Twin Turbo Continuous Sand Mixer (350 # per min)

    • 1 - Computerized 9 Station Overhead Sand System with 40 ton Sand Silo and States Mullor.

    • 1 - Hunter HTBB-20 Matchplate Automatic Molding Machine

  • Melting: Graining, refining, & rotary degassing are used in our melting operations to achieve the highest level of metal quality.

    • 1 - Electric 1200# Resistance Furnaces

    • 2 - Electric 600# Resistance Furnaces

    • 10 - CDO 950# Gas Fire Furnaces

    • 1 - Inductotherm 350# Brass Induction Furnace

    • 1 - Rangtai 1500# Inductive Furnace

    • 2-wheelabrators.

    • Shot/Grit/Sand Blast Cleaning

    • Belt Grinding

    • Bench Grinding

    • 7 - 6040 Fadal CNC Mill

    • 1 - 6040 Fadal CNC Mill with 4th axis

    • 1 - 6545 Fadal CNC Mill

    • 3 Mori Seike CNC Lathe with 24” chuck

    • 1 Hyundai HS5000i Horizontal Machining Center with Pallet changer

    • Various manual machines

QUALITY CERTIFICATION

Our total quality systems at Alcast MFG includes:

  • AS9100D Certified to 2029
  • Documented Processes
  • Inspection Plans
  • Heat treat certification
  • Non-destructive testing certifications
  • ITAR Registered
  • Military, Federal, Aerospace and ASTM Specifications